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This case study presents a practical application of pneumatic conveying technology for lithium battery anode graphite powder, specifically focusing on wear-resistant pipeline solutions in Kuching, Malaysia. The project was successfully executed by Shandong Haide Powder Engineering Co., Ltd., a leading provider of integrated powder handling systems. The client, a major graphite processing facility in Kuching, required a reliable, low-wear conveying system to transport fine, abrasive graphite powder used in the production of lithium-ion battery anodes. The solution involved a dedicated pneumatic conveying line with specially designed wear-resistant pipes, ensuring long service life and minimal product degradation. This example demonstrates how tailored pneumatic conveying systems can meet the strict demands of the lithium battery supply chain, particularly in regions like Malaysia where industrial efficiency and material integrity are critical.
The Kuching facility processes high-purity graphite powder destined for lithium battery anode manufacturing. The material is extremely fine, with a particle size distribution typically below 50 microns, and is highly abrasive due to its crystalline structure. Traditional mechanical conveying methods caused significant pipe wear and frequent maintenance shutdowns. To address this, Shandong Haide Powder Engineering Co., Ltd. designed a dense-phase pneumatic conveying system utilizing wear-resistant pipeline materials. The system operates at a conveying velocity carefully optimized to minimize abrasion while maintaining the required throughput of 2.5 tons per hour. The conveying distance spans approximately 120 meters, including multiple bends and elevation changes. The wear-resistant pipeline, made from a specialized ceramic-lined steel composite, has demonstrated a service life exceeding 18 months under continuous operation, compared to less than 6 months for standard carbon steel pipes. This case study from Kuching, Malaysia, exemplifies how advanced pneumatic conveying technology can solve the unique challenges of lithium battery anode graphite powder handling.
The core product deployed in this Kuching project is a complete pneumatic conveying system tailored for lithium battery anode graphite powder. The system includes a pressure vessel feeder, a series of wear-resistant pipeline sections, and a cyclone separator with a bag filter for dust collection. The wear-resistant piping is the critical component, featuring a ceramic-lined interior that withstands the erosive forces of the high-velocity graphite particles. Shandong Haide Powder Engineering Co., Ltd. has extensive experience in designing such systems for the Malaysian market, with multiple installations in Kuching and other industrial zones. The company's expertise in pneumatic conveying for lithium battery materials ensures that particle degradation is minimized, preserving the electrochemical properties of the graphite powder. Additionally, the system is equipped with automatic control valves and pressure sensors to maintain consistent conveying conditions, reducing energy consumption and operational costs. For any inquiries regarding this technology, please contact Mr. Zhang, the project manager at Shandong Haide Powder Engineering Co., Ltd., at 15662777102.
The wear-resistant pipeline used in this Kuching installation offers several distinct advantages over conventional conveying methods. First, the ceramic lining reduces the coefficient of friction between the pipe wall and the graphite particles, lowering the required conveying pressure and energy consumption by up to 15%. Second, the system's ability to handle high solids loading ratios (up to 30:1) means that less air is needed, further reducing energy costs and dust generation. Third, the dense-phase conveying mode keeps the graphite powder moving in a slug flow pattern, which minimizes particle-to-particle impact and preserves the original particle morphology. This is crucial for lithium battery anode applications where particle shape and size distribution directly affect battery performance. The Kuching project has recorded a 90% reduction in pipe replacement frequency compared to previous installations, translating to significant savings in maintenance labor and downtime. For more details on how this technology can be applied to your graphite powder handling needs, reach out to Mr. Zhang at Shandong Haide Powder Engineering Co., Ltd., phone 15662777102.
The implementation of the pneumatic conveying system in Kuching, Malaysia, followed a structured engineering approach. Shandong Haide Powder Engineering Co., Ltd. conducted a thorough material characterization of the graphite powder, including its bulk density, particle size distribution, and abrasivity index. Based on this data, the system was designed with a conveying velocity of 8 meters per second in the straight sections and 6 meters per second in the bends to reduce erosion. The wear-resistant pipeline used a 12mm thick ceramic tile lining bonded to a steel outer shell, capable of withstanding temperatures up to 200°C. The system was commissioned in three phases: installation of the feed hopper and pressure vessel, assembly of the pipeline network, and integration of the control system. During the first six months of operation, the system achieved a 99.5% availability rate, with only scheduled maintenance required. The client reported that the graphite powder quality remained consistent, with no degradation in particle size or shape. This Malaysia-based pneumatic conveying case study highlights the reliability and efficiency of Shandong Haide Powder Engineering Co., Ltd.'s solutions for the lithium battery industry.
Shandong Haide Powder Engineering Co., Ltd. is headquartered in Shandong, China, and has a strong track record of delivering pneumatic conveying systems for the lithium battery material industry, including the recent Kuching, Malaysia project. The company specializes in wear-resistant pipeline solutions for abrasive powders such as graphite, silicon, and lithium carbonate. With a team of experienced engineers and a dedicated project management office, Shandong Haide Powder Engineering Co., Ltd. provides end-to-end services from design to commissioning and after-sales support. For consultation or to discuss your specific pneumatic conveying requirements, please contact Mr. Zhang, the sales manager, at 15662777102. The company is committed to providing customized, cost-effective solutions that meet the highest standards of quality and safety. Whether you are in Malaysia, China, or elsewhere, Shandong Haide Powder Engineering Co., Ltd. is ready to assist with your lithium battery anode graphite powder pneumatic conveying needs.
Shandong Headpowder Engineering Co., Ltd.
156-6277-7102（Manager Zhang） 
0531-83386006 
Jinan City, Shandong Province, China 
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